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#101
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On Oct 10, 11:50*pm, Jeff Liebermann wrote:
On Mon, 8 Oct 2012 06:27:05 -0700 (PDT), George Herold wrote: Hi SEB. *Well I sent an email to Don klipstein on this topic. *And have permission to copy his reply. from Don K. below 2: *In incandescent traffic signals, the bulbs for yellow last longer than for red and green. *So even after being switched on and off about a million times, on-time is still a significant factor in life expectancy. That means for my proposed test comparing a 50% duty cycle flashing light bulb, with one that is on continuously, the continuous light bulb will burn out first. *That's the opposite of what I saw with the theater marquee bulbs. *Now, I'm really tempted to run the experiment. Experiments can be very useful. I'd worry most about how you turn on the bulbs. Maybe just some simple relays? 1,000 hours isn't all that long. (or are you going to over-voltage the bulbs?) I guess I'd want at least 10 bulbs in each group. Say 60 watts..... 1200 kW-hrs. That's looking like more money than I'd want to spend on the electricity. George H. -- Jeff Liebermann * * 150 Felker St #D * *http://www.LearnByDestroying.com Santa Cruz CA 95060http://802.11junk.com Skype: JeffLiebermann * * AE6KS * *831-336-2558 |
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#102
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On Thu, 11 Oct 2012 03:13:01 -0400, "Michael A. Terrell"
wrote: Jeff Liebermann wrote: On Mon, 8 Oct 2012 06:27:05 -0700 (PDT), George Herold wrote: Hi SEB. Well I sent an email to Don klipstein on this topic. And have permission to copy his reply. from Don K. below 2: In incandescent traffic signals, the bulbs for yellow last longer than for red and green. So even after being switched on and off about a million times, on-time is still a significant factor in life expectancy. That means for my proposed test comparing a 50% duty cycle flashing light bulb, with one that is on continuously, the continuous light bulb will burn out first. That's the opposite of what I saw with the theater marquee bulbs. Now, I'm really tempted to run the experiment. Was there any vibration in that theater marquee? That's a good point. Were there any bulbs continuously lit on the marquee to use as a reference? |
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#103
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On Thu, 11 Oct 2012 03:13:01 -0400, "Michael A. Terrell"
wrote: Jeff Liebermann wrote: On Mon, 8 Oct 2012 06:27:05 -0700 (PDT), George Herold wrote: Hi SEB. Well I sent an email to Don klipstein on this topic. And have permission to copy his reply. from Don K. below 2: In incandescent traffic signals, the bulbs for yellow last longer than for red and green. So even after being switched on and off about a million times, on-time is still a significant factor in life expectancy. That means for my proposed test comparing a 50% duty cycle flashing light bulb, with one that is on continuously, the continuous light bulb will burn out first. That's the opposite of what I saw with the theater marquee bulbs. Now, I'm really tempted to run the experiment. Was there any vibration in that theater marquee? Nope unless you count the movie audio pumped in from the theater section as vibration. The lobby and foyer lights were probably on a different circuit from the marquee lights, which may have had different voltages, glitches, surges, etc. I suspect that there were also some switching transcients on the marquee side. That was 45 years ago, and I didn't think to measure any of that. I just kept replacing light bulbs. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
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#104
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On Thu, 11 Oct 2012 09:47:40 -0700, Jeff Liebermann
wrote: On Thu, 11 Oct 2012 03:13:01 -0400, "Michael A. Terrell" wrote: Jeff Liebermann wrote: On Mon, 8 Oct 2012 06:27:05 -0700 (PDT), George Herold wrote: Hi SEB. Well I sent an email to Don klipstein on this topic. And have permission to copy his reply. from Don K. below 2: In incandescent traffic signals, the bulbs for yellow last longer than for red and green. So even after being switched on and off about a million times, on-time is still a significant factor in life expectancy. That means for my proposed test comparing a 50% duty cycle flashing light bulb, with one that is on continuously, the continuous light bulb will burn out first. That's the opposite of what I saw with the theater marquee bulbs. Now, I'm really tempted to run the experiment. Was there any vibration in that theater marquee? Nope unless you count the movie audio pumped in from the theater section as vibration. The lobby and foyer lights were probably on a different circuit from the marquee lights, which may have had different voltages, glitches, surges, etc. I suspect that there were also some switching transcients on the marquee side. That was 45 years ago, and I didn't think to measure any of that. I just kept replacing light bulbs. I have a yet another guess(tm). I think the failures may have been due to heating. The lobby and foyer lights were mounted on the ceiling, pointing down. One would think that there would be plenty of hot air accumulating near the ceiling, but that wasn't the case. That's where the fan ducts were located which helped to cool the lights. Few of those lights ever burned out. The marquee lamps were mounted on a vertical structure, with the lamps pointed horizontally. I recall about 15-20 rows of lights. The backing was some type of sheet metal and plywood sandwich possibly to prevent the heat from the lights from setting fire to the building. Near the top was about a 2ft overhang, which was mostly decorative, but was also was used to hang flags and announcements. The rising hot air from the lower lamps would accumulate under the overhand and thoroughly heat the top rows of lights. Unfortunately, I didn't notice which rows required the most lamp replacements. One evening, I was volunteered to replace two lamps that had burned out when the marquee was run for some occasion. I recall that the sheet metal or plywood backing was warm near the bottom, but rather hot near the top. This was about 10 minutes after the marquee was turned off so that I could replace the bulbs. (That was also with a line of people standing under the ladder, which was not very safe). -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
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#105
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In article ,
Jeff Liebermann wrote: The lobby and foyer lights were mounted on the ceiling, pointing down. One would think that there would be plenty of hot air accumulating near the ceiling, but that wasn't the case. That's where the fan ducts were located which helped to cool the lights. Few of those lights ever burned out. The marquee lamps were mounted on a vertical structure, with the lamps pointed horizontally. Vertical mounting for a GLS lamp seems to give a better life than other orientations. A rough service type may have had a better life in this application. -- *Time flies like an arrow. Fruit flies like a banana.* Dave Plowman London SW To e-mail, change noise into sound. |
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#106
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On Thu, 11 Oct 2012 05:55:15 -0700 (PDT), George Herold
wrote: On Oct 10, 11:50*pm, Jeff Liebermann wrote: On Mon, 8 Oct 2012 06:27:05 -0700 (PDT), George Herold wrote: Hi SEB. *Well I sent an email to Don klipstein on this topic. *And have permission to copy his reply. from Don K. below 2: *In incandescent traffic signals, the bulbs for yellow last longer than for red and green. *So even after being switched on and off about a million times, on-time is still a significant factor in life expectancy. That means for my proposed test comparing a 50% duty cycle flashing light bulb, with one that is on continuously, the continuous light bulb will burn out first. *That's the opposite of what I saw with the theater marquee bulbs. *Now, I'm really tempted to run the experiment. Experiments can be very useful. Yep. However, it's more fun to predict, speculate, guess, reverse engineer, and maybe calculate. I'd worry most about how you turn on the bulbs. Maybe just some simple relays? No. I didn't want to life test the relay contacts, just the light bulbs. I have plenty of solid state switches that will suffice. The reason I wanted two was to make sure the voltage drop across the switch was the same for both the flashing and continuous bulbs. 1,000 hours isn't all that long. (or are you going to over-voltage the bulbs?) I guess I'd want at least 10 bulbs in each group. Say 60 watts..... 1200 kW-hrs. Much as I would like to use a rack of bulbs, http://pinterest.com/pin/172122016978363241/ http://pinterest.com/pin/172122016978761590/ I think two bulbs will suffice for a start. The plan of the moment is to use a variac to boost the voltage from 120VAC to about 135VAC, which should reduce the 1000 hr life to a more tolerable 112 hrs. Cut-n-paste from a previous posting: Instead, an accelerated life test can be done with higher than normal voltages. http://www.welchallyn.com/documents/Lighting/OEM_Halogen_Lighting/MC3544HPX_Catalog_2_11_09.pdf For halogen bulbs, they use: Life = (Vdesign / Vapplied)^12.0 * Life at design voltage For a 1000 hr lamp running at 120% of the rated voltage, the life might be: life = (1/1.2)^12 * 1000 = 112 hrs which is more reasonable. That's looking like more money than I'd want to spend on the electricity. I'm trying to determine where to run the test. I don't want a flashing bulb in my bedroom. I also don't want to run an unattended rack of bulbs in the office which could become a fire hazard. Methinks just 2 bulbs and a 3-4 day accelerated test will be sufficient. George H. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
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#107
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On 10/11/2012 07:18 PM, Dave Plowman (News) wrote:
In , Jeff wrote: The lobby and foyer lights were mounted on the ceiling, pointing down. One would think that there would be plenty of hot air accumulating near the ceiling, but that wasn't the case. That's where the fan ducts were located which helped to cool the lights. Few of those lights ever burned out. The marquee lamps were mounted on a vertical structure, with the lamps pointed horizontally. Vertical mounting for a GLS lamp seems to give a better life than other orientations. A rough service type may have had a better life in this application. The filament temperature goes up more slowly than the ambient, since it's radiatively cooled, but a rise of, say, 50 degrees would probably have a significant effect on bulb life. Cheers Phil Hobbs -- Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics 160 North State Road #203 Briarcliff Manor NY 10510 hobbs at electrooptical dot net http://electrooptical.net |
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#108
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Phil Hobbs wrote: On 10/11/2012 07:18 PM, Dave Plowman (News) wrote: In , Jeff wrote: The lobby and foyer lights were mounted on the ceiling, pointing down. One would think that there would be plenty of hot air accumulating near the ceiling, but that wasn't the case. That's where the fan ducts were located which helped to cool the lights. Few of those lights ever burned out. The marquee lamps were mounted on a vertical structure, with the lamps pointed horizontally. Vertical mounting for a GLS lamp seems to give a better life than other orientations. A rough service type may have had a better life in this application. The filament temperature goes up more slowly than the ambient, since it's radiatively cooled, but a rise of, say, 50 degrees would probably have a significant effect on bulb life. The projector bulbs in the old RCA TP66 film chain were mounted in a vertical line. If you used the bottom lamp, and let it switch the to spare on top, they had a short life of a little over 20 hours. If you ran the top lamp, with the spare at the bottom, the life was over five times longer. The projector used a motorized track, with a relay in series with the filament. When the filament opened, the relay dropped out and turned on the motor. In either position, it would run to look for the other bulb when the one in use failed. I would pull the bad lamp and move the good lamp to the top at the next film change, then put the new lamp in the bottom socket. I averaged over 130 hours per lamp, that way. |
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#109
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On 10/12/2012 01:38 PM, Michael A. Terrell wrote:
Phil Hobbs wrote: On 10/11/2012 07:18 PM, Dave Plowman (News) wrote: In , Jeff wrote: The lobby and foyer lights were mounted on the ceiling, pointing down. One would think that there would be plenty of hot air accumulating near the ceiling, but that wasn't the case. That's where the fan ducts were located which helped to cool the lights. Few of those lights ever burned out. The marquee lamps were mounted on a vertical structure, with the lamps pointed horizontally. Vertical mounting for a GLS lamp seems to give a better life than other orientations. A rough service type may have had a better life in this application. The filament temperature goes up more slowly than the ambient, since it's radiatively cooled, but a rise of, say, 50 degrees would probably have a significant effect on bulb life. The projector bulbs in the old RCA TP66 film chain were mounted in a vertical line. If you used the bottom lamp, and let it switch the to spare on top, they had a short life of a little over 20 hours. If you ran the top lamp, with the spare at the bottom, the life was over five times longer. The projector used a motorized track, with a relay in series with the filament. When the filament opened, the relay dropped out and turned on the motor. In either position, it would run to look for the other bulb when the one in use failed. I would pull the bad lamp and move the good lamp to the top at the next film change, then put the new lamp in the bottom socket. I averaged over 130 hours per lamp, that way. That's interesting--just storing the bulb at higher temperature reduced its life that badly, even if it wasn't energized? The only mechanism I can think of for that is that they leaked and let oxygen in. Otherwise glass and metal should be unaffected by ~100 C temperatures. But then they should leak even worse when energized. Another mystery, Scoob. Hot tungsten doesn't have a very high emissivity in the IR, so probably the filament temperature is more sensitive to ambient temperature than one would expect from the T**4 dependence from Stefan's law for black bodies. Raising the temperature by 1 degree at 3000 K makes the radiation go up by 1000 times more than at 300 K, so the filament regulates its own temperature quite closely if it's really a black body. Cheers Phil Hobbs -- Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics 160 North State Road #203 Briarcliff Manor NY 10510 hobbs at electrooptical dot net http://electrooptical.net |
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#110
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Phil Hobbs wrote: On 10/12/2012 01:38 PM, Michael A. Terrell wrote: Phil Hobbs wrote: On 10/11/2012 07:18 PM, Dave Plowman (News) wrote: In , Jeff wrote: The lobby and foyer lights were mounted on the ceiling, pointing down. One would think that there would be plenty of hot air accumulating near the ceiling, but that wasn't the case. That's where the fan ducts were located which helped to cool the lights. Few of those lights ever burned out. The marquee lamps were mounted on a vertical structure, with the lamps pointed horizontally. Vertical mounting for a GLS lamp seems to give a better life than other orientations. A rough service type may have had a better life in this application. The filament temperature goes up more slowly than the ambient, since it's radiatively cooled, but a rise of, say, 50 degrees would probably have a significant effect on bulb life. The projector bulbs in the old RCA TP66 film chain were mounted in a vertical line. If you used the bottom lamp, and let it switch the to spare on top, they had a short life of a little over 20 hours. If you ran the top lamp, with the spare at the bottom, the life was over five times longer. The projector used a motorized track, with a relay in series with the filament. When the filament opened, the relay dropped out and turned on the motor. In either position, it would run to look for the other bulb when the one in use failed. I would pull the bad lamp and move the good lamp to the top at the next film change, then put the new lamp in the bottom socket. I averaged over 130 hours per lamp, that way. That's interesting--just storing the bulb at higher temperature reduced its life that badly, even if it wasn't energized? The only mechanism I can think of for that is that they leaked and let oxygen in. Otherwise glass and metal should be unaffected by ~100 C temperatures. But then they should leak even worse when energized. Another mystery, Scoob. Hot tungsten doesn't have a very high emissivity in the IR, so probably the filament temperature is more sensitive to ambient temperature than one would expect from the T**4 dependence from Stefan's law for black bodies. Raising the temperature by 1 degree at 3000 K makes the radiation go up by 1000 times more than at 300 K, so the filament regulates its own temperature quite closely if it's really a black body. The glass on these projection lamps was usually distorted, by the time they failed. |
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